Cleaning is carried out without any dispersion of cleaning product thanks to a special brush head capable of instantly recovering the product used.
The Aniclean AIR CLEANER will allow you to carry out cleaning and maintenance operations in complete autonomy, without costly downtime due to transport and processing at distant suppliers.
Cleaning of anilox rollers by type / lithographs without disassembling them from the printing machine.
It is particularly suitable for cleaning cylinders, rollers and anilox sleeves (typical for typographies, lithographs and serigraphs) of any length, weight and diameter.
The operation for many parts (for example for corrugated cardboard) can be performed without disassembling them from the printing machine.
The system can be used to clean any other part with a support surface greater than the 60 mm diameter of the brush head.
Air-cleaning, how it works
Aniclean called " AIR CLEANER" is an equipment suitable for cleaning surfaces from encrustations of water or solvent based inks, resins or paints using a dry mixture of compressed air and sodium bicarbonate or any other cleaning product.
Cleaning is carried out by an operator without any dispersion thanks to a special brush head which is capable of instantly recovering the product used.
Anilox rolls, moulds for tanneries, industrial moulds, typographic rolls
This feature makes it particularly suitable for cleaning anilox cylinders, rollers and sleeves of any length, weight and diameter. In some cases, (such as for corrugated cardboard) the operation can be performed without disassembling them from the printing machine. The system can be used to clean any other machine part with a support surface greater than the 60 mm diameter of the brush head.
The Aniclean AIR CLEANER will allow you to carry out cleaning and maintenance operations in complete autonomy, whenever you prefer, without costly machine downtime due to the technical times of transport and cleaning.
Electric and pneumatic supply
Aniclean is a machine powered by compressed air and 220 volt single-phase electricity and is supplied in two components, each of which is independently wheeled and connected to each other by flexible pipes. Thanks to these features, in a few minutes it can be easily positioned and set up to carry out the necessary interventions and then be stored in extremely small spaces. The machine is supplied complete with 5 metres of pipes from the brush head to the container subject to wheeled pressure with a capacity of 60 l.
More than one hour of continuous cleaning
Equipped with the components described above with a 25 kg tank of sodium bicarbonate Aniclean is able to work for 1 hour at a pressure of 5 bar, recovering the no longer reusable shot product in two waste bags.
Thoroughly cleans difficult encrustations from delicate surfaces and equipment
How it works
Aniclean "AIR CLEANER" is an equipment suitable for cleaning surfaces from encrustations of water or solvent based inks, resins or paints using a dry mixture of compressed air and sodium bicarbonate or any other cleaning product.
Cleaning is carried out by an operator without any dispersion thanks to a special brush head capable of instantly recovering the product used.
Applications
Particularly suitable for cleaning cylinders, rollers and anilox sleeves of any length, weight and diameter.
In some cases (for example for corrugated cardboard) the operation can be performed without disassembling them from the printing machine . The system can be used to clean any other machine part with a support surface greater than the 60 mm of the brush head diameter.
The advantage of using the air cleaner
Cleans directly on site
Aniclean uses a dry mixture of compressed air and sodium bicarbonate or other cleaning product, without any dispersion thanks to a special brush head capable of instantly recovering the product used.
In this way, cleaning can take place directly on site, without machine downtime and without the need to disassemble and transport parts to specialised centres.
Easy to transport and place
Aniclean runs on compressed air and is powered by 220 volt single-phase electricity. It is supplied in two independently wheeled components connected to each other by flexible pipes.
Thanks to these features, in a few minutes it can be easily positioned and set up to carry out the necessary interventions and then be stored in extremely small spaces.
Great autonomy and operational capacity
Aniclean is equipped with a 60-litre tank and a system of waste bags for the recovery of the no longer reusable shot product.
With a full tank of 25 kg of sodium bicarbonate, it is able to work continuously for 1 hour at a pressure of 5 bar.
People who bought it
LITOSTAMPA SRL, specialised in luxury packaging
“we have reduced time and costs of restoring the anilox sleeves: before we had machine downtime and grinding costs, now in a few minutes the roller is perfect and ready for use”
Matteo Bocchi
Chief Engineer Technician
Litostampa Srl
The old problems
When the anilox rollers of our painters were soiled with hardened paint, we were forced to stop production, disassemble them and proceed with cleaning with gelatinous products.
When they were too dirty even for this treatment and we could no longer remove the encrustations, an external company took care of the cleaning: the rollers were collected, brought to their laboratory for the grinding of the sleeves.
The planning of the works also had to take into account these days of machine downtime.
Each maintenance involved an expense of several hundred euros, without considering the slowdown in production.
I vantaggi di adesso
Oggi la pulizia dei rulli dura solo pochi minuti.
Possiamo quindi mantenerli sempre molto più puliti, riducendo imperfezioni e scarti di stampa.
La pulizia viene fatta direttamente a bordo, dallo stesso operatore che gestisce la macchina.
Non siamo più legati ad una rigida programmazione per evitare che la vernice si secchi o che tenga conto di fermi macchina di ore o addirittura più giorni.
Ovviamente ora i costi di manutenzione sono drasticamente ridotti.